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Isothermal and Non-Isothermal Reduction Behaviors of Iron Ore Compacts in Pure Hydrogen Atmosphere and Kinetic Analysis

Abourehab Hammam, Ying Li, Hao Nie, Lei Zan, Weitian Ding, Yao Ge, Meng Li, Mamdouh Omran, Yaowei Yu

2020Mining Metallurgy & Exploration37 citationsDOIOpen Access PDF

Abstract

Abstract This study examines the isothermal and non-isothermal reduction behaviors of iron ore compacts in a pure hydrogen atmosphere and compares the results obtained during the reduction process by CO. The different phases accompanying the reduction reactions were identified using X-ray diffraction (XRD) and its morphology was microscopically examined. In isothermal experiments, temperature plays a significant role in the reduction process. At any given temperature, the reduction rate during the initial stages is higher than that during the final stages. The reduction rate in H 2 atmosphere was faster than in CO gas. The comparison of activation energy values suggested that reduction with H 2 is more efficient than with CO. At the same temperature, the time required to achieve a certain degree of reduction was lower when using H 2 gas than CO atmosphere. In non-isothermal tests, the heating rate has a significant effect on the reduction rate and reduction extent. At the same heating rate, the degree of reduction was higher in H 2 atmosphere than in CO gas. Based on experimental data, the parameters of reaction kinetics were deduced by application of model-free and model-fitting methods. The reduction in H 2 atmosphere was controlled by nucleation model (Avrami-Erofeev model), while the CO reduction reaction was controlled by gas diffusion.

Topics & Concepts

Isothermal processAtmosphere (unit)NucleationHydrogenChemistryThermodynamicsReduction (mathematics)Kinetic energyActivation energyDegree (music)KineticsReaction rateDiffusionMaterials scienceAnalytical Chemistry (journal)Physical chemistryCatalysisOrganic chemistryMathematicsGeometryPhysicsQuantum mechanicsAcousticsIron and Steelmaking ProcessesMineral Processing and GrindingMetal Extraction and Bioleaching