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Large-scale vivid metasurface color printing using advanced 12-in. immersion photolithography

Egor Khaidarov, Damien Eschimèse, Keng Heng Lai, Aihong Huang, Yuan Hsing Fu, Qunying Lin, Ramón Paniagua‐Domínguez, Arseniy I. Kuznetsov

2022Scientific Reports28 citationsDOIOpen Access PDF

Abstract

Nanostructures exhibiting optical resonances (so-called nanoantennas) have strong potential for applications in color printing and filtering with sub-wavelength resolution. While small scale demonstrations of these systems are interesting as a proof-of-concept, their large scale and volume fabrication requires deeper analysis and further development for industrial adoption. Here, we evaluate the color quality produced by large size nanoantenna arrays fabricated on a 12-in. wafer using deep UV immersion photolithography and dry etching processes. The color reproduction and quality are analyzed in context of the CIE color diagram, showing that a vivid and vibrant color palette, almost fully covering the sRGB color space, can be obtained with this mass-manufacturing-ready fabrication process. The obtained results, thus, provide a solid foundation for the potential industrial adoption of this emerging technology and expose the limits and challenges of the process.

Topics & Concepts

PhotolithographyPalette (painting)Structural colorationFabricationColor spaceMaterials scienceWaferEtching (microfabrication)InkwellColor filter arrayOptoelectronicsComputer scienceOpticsNanotechnologyColor gelArtificial intelligencePhysicsLayer (electronics)Image (mathematics)PathologyMedicineOperating systemPhotonic crystalThin-film transistorAlternative medicineComposite materialPlasmonic and Surface Plasmon ResearchPhotonic Crystals and ApplicationsMetamaterials and Metasurfaces Applications
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