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A Transfer Residual Neural Network Based on ResNet-50 for Detection of Steel Surface Defects

Luying Zhang, Yuchen Bian, Peng Jiang, Fengyun Zhang

2023Applied Sciences66 citationsDOIOpen Access PDF

Abstract

With the increasing popularity of deep learning, enterprises are replacing traditional inefficient and non-robust defect detection methods with intelligent recognition technology. This paper utilizes TL (transfer learning) to enhance the model’s recognition performance by integrating the Adam optimizer and a learning rate decay strategy. By comparing the TL-ResNet50 model with other classic CNN models (ResNet50, VGG19, and AlexNet), the superiority of the model used in this paper was fully demonstrated. To address the current lack of understanding regarding the internal mechanisms of CNN models, we employed an interpretable algorithm to analyze pre-trained models and visualize the learned semantic features of defects across various models. This further confirms the efficacy and reliability of CNN models in accurately recognizing different types of defects. Results showed that the TL-ResNet50 model achieved an overall accuracy of 99.4% on the testing set and demonstrated good identification ability for defect features.

Topics & Concepts

Computer scienceTransfer of learningArtificial intelligenceResidualDeep learningPopularityConvolutional neural networkResidual neural networkReliability (semiconductor)Set (abstract data type)Machine learningPattern recognition (psychology)AlgorithmPhysicsPower (physics)PsychologyQuantum mechanicsSocial psychologyProgramming languageIndustrial Vision Systems and Defect DetectionNon-Destructive Testing TechniquesIntegrated Circuits and Semiconductor Failure Analysis