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The Effect of Welding Defects on the Long-Term Performance of HDPE Pipes

Huan Sheng Lai, Dengshuai Fan, Kanglin Liu

2022Polymers20 citationsDOIOpen Access PDF

Abstract

High-density polyethylene (HDPE) pipes are the preferred pipes of water systems in nuclear power plants because they are durable, corrosion-free, easy to install, and not subject to fouling. However, their long-term performance can be affected by welding defects. In this paper, the effect of welding defects on the long-term performance of HDPE pipe butt fusion joints was studied using a creep test. A welding defect with a hole or inclusion in the joint was simulated by artificially inserting a copper ball during butt fusion welding. The test results showed that the creep life of the joint decreased with increased defect size. An expression describing the creep life and the defect ratio was obtained according to the test results. In addition, the test results showed that the creep life of the joint without a welding bead was about 50% of that in a joint with a welding bead.

Topics & Concepts

WeldingMaterials scienceHigh-density polyethyleneCreepComposite materialJoint (building)Electric resistance weldingButt jointButt weldingWelding jointFusion weldingMetallurgyPolyethyleneStructural engineeringEngineeringGeotechnical Engineering and Underground StructuresConcrete Corrosion and DurabilityMaterial Properties and Failure Mechanisms