Effects of Potassium Loading over Iron–Silica Interaction, Phase Evolution and Catalytic Behavior of Precipitated Iron-Based Catalysts for Fischer-Tropsch Synthesis
Hai Chang, Quan Lin, Meng Cheng, Kui Zhang, Bo Feng, Jiachun Chai, Yijun Lv, Zhuowu Men
Abstract
Potassium (K) promoter and its loading contents were shown to have remarkable effects on the Fe–O–Si interaction of precipitated Fe/Cu/K/SiO2 catalysts for low-temperature Fischer-Tropsch synthesis (FTS). With the increase in K content from 2.3% (100 g Fe based) up to 7% in the calcined precursors, Fe–O–Si interaction was weakened, as reflected by ATR/FTIR, H2-TPR and XPS investigations. XRD results confirmed that the diffraction peak intensity from (510) facet of χ-Fe5C2 phase strengthened with increasing K loading, which indicates the crystallite size of χ-Fe5C2 increased with the increase in K contents either during the syngas reduction/carburization procedure or after FTS reaction. H2-TPH results indicated that more reactive surface carbon (alpha-carbon) was obtained over the higher K samples pre-carburized by syngas. Raman spectra illustrated that a greater proportion of graphitic carbon was accumulated over the surface of spent samples with higher K loading. At the same time, ATR-FTIR, XRD and Mössbauer spectra (MES) characterization results showed that a relatively higher level of bulk phase Fayalite (Fe2SiO4) species was observed discernibly in the lowest K loading sample (2.3 K%) in this work. The catalytic evaluation results showed that the CO conversion, CO2 selectivity and O/P (C2–C4) ratio increased progressively with the increasing K loading, whereas a monotonic decline in both CO conversion and O/P (C2–C4) ratio was observed on the highest K loading sample during c.a. 280 h of TOS.