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Flow boiling of nanofluids in microchannel heat exchangers: A critical review

Meng Wang, Ji Wang

2024Thermal Science and Engineering Progress25 citationsDOIOpen Access PDF

Abstract

• Transition criteria between macro-/mini-channels and microchannels is described as C o 1 . • Channel structure, surface situation, and coolant type also affect transition criteria. • Experimental sensitivity affects the debate of the CHF changing trends. • Mechanisms are suggested to derive more accurate correlations of heat transfer rate and pressure drop. Nanofluids and microchannel heat exchangers have been studied extensively due to the advantages that using nanofluids can enhance the heat transfer performance for their larger surface area and the microchannel heat exchanger can decrease the coolant charge for their compact structures. The integration of the nanofluids into microchannel heat exchangers, therefore, has been considered an efficient strategy for cooling applications. However, this technology was still restricted by the small operating range, while the latent heat generated during the phase-change flow can partially improve the efficiency. This article critically reviewed some existing results and controversial issues relating to nanofluids and microchannel heat exchangers. Since the microchannel scale transition criteria have not been standardized yet, different transition criteria were summarised and compared in this article for the first time, as well as the influential factors that were emphasized for further consideration. Another reason for the debate is that flow boiling is highly sensitive, possibly leading to an inaccurate experiment result, thus several practically reasonable testing methods have been proposed to increase the accuracy of the experiment. In addition, the formulas for critical heat flux (CHF) and heat transfer rate empirical formulas were summarized, followed by the proposed future work.

Topics & Concepts

NanofluidMicrochannelFlow boilingHeat exchangerBoilingMicro heat exchangerMaterials scienceMechanicsFlow (mathematics)ThermodynamicsCritical heat fluxHeat transferPlate heat exchangerNanotechnologyPhysicsHeat transfer coefficientHeat Transfer and Boiling StudiesHeat Transfer and OptimizationNanofluid Flow and Heat Transfer