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A Multifunctional Binder for Current‐Collector‐Free Zn Powder Anodes

Yanbo Wang, Xintao Ma, Xinru Yang, Rong Zhang, Hong Hu, Shixun Wang, Qing Li, Ze Chen, Zhaodong Huang, Haiming Lv, Chunyi Zhi

2025Advanced Materials25 citationsDOIOpen Access PDF

Abstract

Abstract Compared with commonly used Zn foil anodes, Zn powder (ZP) anodes offer superior versatility and processability. However, in aqueous electrolytes, dendrite growth and side reactions, such as corrosion and hydrogen evolution, become more severe in ZP anodes than those in Zn foil anodes because of the rough surfaces and high surface areas of ZP, leading to poor reversibility and limitations in high‐loading mass cathodes. In this study, a diisocyanate‐polytetrahydrofuran‐dihydrazide polymer (DDP) binder is developed, inspired by protein structures. The strong Zn 2+ adsorption capability of the binder effectively regulates Zn 2+ flux, while its unique hydrogen‐bond arrays facilitate the formation of a free‐standing ZP anode and inhibit side reactions. The binder exhibits superior mechanical performance, providing ZP electrodes with excellent resistance to various mechanical stresses, including tensile, nanoindentation, scratch, and dynamic bending tests. ZP symmetric cells achieve stable cycling at capacities of 2 and 5 mAh cm −2 . In addition, DDP functions as an iodine cathode, effectively mitigating the polyiodide shuttle effect. The fabricated ZP/DDP||I 2 /DDP full cells demonstrate an excellent rate capability and cycling stability, even under a high‐loading conditions. This study presents a novel approach for preparing stable ZP anodes and iodine cathodes, offering a promising strategy for large‐scale applications.

Topics & Concepts

Materials scienceAnodeCathodeElectrolytePolymerCorrosionFOIL methodComposite materialNanoindentationUltimate tensile strengthCurrent collectorElectrochemistryChemical engineeringElectrodeChemistryEngineeringPhysical chemistryAdvanced battery technologies researchAdvanced Battery Materials and TechnologiesConducting polymers and applications