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MOF-Derived High-Entropy Oxide: A “Catalytic Engine” That Ignites the HC-SCR Reaction

Mingyu Su, Yaxin Su, Yuhao Wang, Min Cui, Huqin Zheng, Sameer Shahid, Jacob Senior Atta Owusu, Wenyi Deng, Bingtao Zhao, Jarosław Zuwała

2025ACS Catalysis10 citationsDOI

Abstract

Addressing the challenge of NO x pollution control in exhaust emissions from stationary and mobile sources, this study employed the ultrasonic impregnation method to synthesize high entropy-metal organic framework (HE-MOF) precursors loaded with transition metals (Fe/Co/Ni/Cu/Mn) in a one-step process. The reason for selecting these five metals stems from their known individual performances in the SCR reaction: Mn can efficiently oxidize NO to NO 2 by virtue of its abundant valence states, while Co assists in NO adsorption and the generation of nitrate species; Cu (especially Cu + ) can break the C–H bonds of C 3 H 6 to form active intermediates, and Fe reduces the deep oxidation of the reducing agent to improve its utilization rate; Ni not only stabilizes the structure of the MOF precursor, but also enhances catalytic performance through electron interaction with other metals via valence cycling (Ni 3+ /Ni 2+ ). Subsequently, these precursors were calcined at 350 °C to fabricate a series of catalysts, which show great potential for application in the field of denitrification. C 3 H 6 –SCR tests in a fixed-bed microreactor revealed that the SCR reactivities of the catalysts were improved gradually with the increase in the number of supported metal species. Notably, HEO-350 catalyst, maintained over 83% NO removal within the broad temperature window of 225–300 °C, with the highest NO conversion rate of 93.2% at 250 °C, and exhibited superior N 2 selectivity of higher than 95%. The HEO-350 catalyst exhibits strong resistance to both SO 2 and H 2 O. In the stability test with simultaneous introduction of 0.02 vol % SO 2 and 10 vol % H 2 O, the NO conversion rate of HEO-350 reached 93.6% in the middle stage of the experiment. XRD and FE-SEM characterizations confirmed the successful synthesis of the precursors; XPS analysis revealed strong synergistic effects among the five metals, while H 2 -TPR further indicated that the synergy effect significantly enhanced the redox capacity of the catalyst. BET results showed that HEO-350 had a specific surface area of 161 m 2 · g –1, much higher than that of Ni-350; the large specific surface area also endows it with significant application potential in photocatalysis and other catalytic fields. Py-FTIR characterization proved that there were abundant acid sites on the surface of HEO-350, with the total acid amount of Lewis acid and Brønsted acid reaches 80.24 μ mol/g at the optimal activity temperature, which was attributed to the lattice distortion effect of high-entropy materials. In-situ DRIFTS tests identified carboxylates and nitrates as key reaction intermediates, and a synergistic reaction mechanism on the surface of HEO-350 was proposed by integrating the characterization results.

Topics & Concepts

CatalysisNOxCalcinationChemistryAdsorptionValence (chemistry)SelectivityMicroreactorChemical engineeringInorganic chemistryTransition metalMetalRedoxNitrateReaction conditionsReaction rateZeoliteSelective catalytic reductionReaction mechanismMoleculeHeterogeneous catalysisEnvironmental pollutionReducing agentCatalytic cycleReaction intermediateMaterials scienceCatalytic Processes in Materials ScienceCatalysis and Oxidation ReactionsElectronic and Structural Properties of Oxides
MOF-Derived High-Entropy Oxide: A “Catalytic Engine” That Ignites the HC-SCR Reaction | Litcius