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Highly Efficient CO<sub>2</sub> Hydrogenation to Linear α-Olefins on FeZnK Catalysts with Balanced Zn–O–Fe Interfaces and Fe<sub>5</sub>C<sub>2</sub> Species

Jian Han, Wei Liu, Lina Zhang, Hao Ren, Chongchong Wu, Jian Zhang, Chenfan Gong, Guoming Yang, Haiyan Yang, Siran Zhang, Hao Wang, Te Ji, Jiong Li, Peng Gao

2025ACS Catalysis35 citationsDOI

Abstract

C 4+ linear α-olefins (LAOs) synthesis from direct CO 2 hydrogenation is a promising strategy to realize the fixation of CO 2 to high-value chemical products. However, identifying active catalysts with satisfactory activity and selectivity is quite difficult nowadays. Herein, we fabricate a series of iron–zinc–potassium (FeZnK) catalysts via a citric acid-mediated combustion method that can both actively and selectively synthesize LAOs from CO 2 hydrogenation. The Fe 1 Zn 0.1 K 0.1 catalyst with balanced Zn–O–Fe interfaces and active Fe 5 C 2 species provides an LAOs selectivity of 44.7% at a high CO 2 conversion of 43.3% in CO 2 hydrogenation. Notably, the space–time yield of LAOs over Fe 1 Zn 0.1 K 0.1 reaches 0.40 g·g cat –1 ·h –1, surpassing the performance of current state-of-the-art Fe-based catalysts. The reaction results and multiple characterizations reveal that the introduction of an appropriate amount of Zn composition can not only enhance the CO 2 adsorption ability by forming Zn–O–Fe interfaces but also improve the LAOs selectivity by promoting the formation of active Fe 5 C 2 species. Interestingly, active Fe 5 C 2 species tend to form in the bulk phase of the FeZnK catalysts, which are more closely correlated with catalytic activity. In situ / ex situ characterizations combined with H 2 /D 2 exchange and CO pulse hydrogenation probe experiments elucidate the structure–activity relationship and reaction mechanism. Furthermore, Fe 1 Zn 0.1 K 0.1 shows a 160 h long-time on-stream stability, indicating its strong potential as an industrial catalyst for direct CO 2 conversion to high-value LAOs.

Topics & Concepts

CatalysisChemistryMaterials scienceInorganic chemistryPhysical chemistryOrganic chemistryCatalysts for Methane ReformingCarbon dioxide utilization in catalysisCatalysis for Biomass Conversion