Scalable wet-slurry fabrication of sheet-type electrodes for sulfide all-solid-state batteries and performance enhancement via optimization of Ni-rich cathode coating layer
Jing Gao, Jinghua Hao, Yuan Gao, Xiaolin Sun, Yuan Zhang, Depeng Song, Qing Zhao, Fuhua Zhao, Wenyan Si, Kun Wang, Takeo Ohsaka, Futoshi Matsumoto, Jianfei Wu, Haijiao Xie
Abstract
All-solid-state Li or Li-ion batteries (ASSLBs) have attracted much attention due to their potential high energy density, high safety, and low manufacturing costs compared to commercial liquid electrolyte Li-ion batteries. However, the rate capacity and cycling performance could not satisfy the practical application. Here, an island-like amorphous Li2O–ZrO2 (LZO) was coated on the surface of LiNi0.88Co0.10Al0.02 (NCA) via a sol-gel method and low-temperature sintering. The electrochemical performance and density functional theory calculation results demonstrate that the LZO coating layer significantly boosts Li-ions transfer. Targeting large-scale production, a sheet-type cathode was prepared by a wet-slurry process with PVDF-HFP as a binder, which exhibits an initial specific capacity of 181.91 mAh·g−1 at 0.13C and 25 °C. Remarkably, the wet-slurry cathode with a high NCA loading of 20 mg cm−2 delivers an initial areal capacity of 2.936 mAh·cm−2 and capacity retention of 69.93% after 1000 cycles at a rate of 0.64C. By employing X-ray diffraction, X-ray photoelectron spectroscopy, and scanning electron microscopy, we reveal that the LZO coating layer and PVDF-HFP binder inhibited the decomposition of sulfide electrolyte and detrimental structure evolution of NCA active material. This work would guide designing high-performance ASSLBs for practical application and commercialization.