Temperature Measurement of Laser-Irradiated Metals Using Hyperspectral Imaging
Dongxia Qu, Joel Berry, Nicholas P. Calta, Michael F. Crumb, Gabe Guss, Manyalibo J. Matthews
Abstract
Accurate noncontact surface-temperature measurements during laser-based materials processing remain challenging due to the difficulty of establishing reliable emissivity values as a function of temperature and wavelength. Direct measurement of emissivity is difficult, as the emissivity may be changing constantly in the laser-material interaction region, where the temperature gradients are extreme and surface displacement can complicate the measurement. Here, we present a hyperspectral imaging method using a multiwavelength camera to capture the spectral radiance in eight different bands and fit the wavelength-dependent radiance to Planck's law. Time-resolved temperature measurements during microsecond pulsed-laser irradiation of a metal plate made of the titanium alloy $\mathrm{Ti}$-6$\mathrm{Al}$-4$\mathrm{V}$ provide temperature information about the irradiated surface with an estimated accuracy of $\ifmmode\pm\else\textpm\fi{}10\mathrm{%}$. The extracted wavelength-dependent emissivity slope compares well with reported results for macroscale titanium melts obtained using IR spectroscopy, which measure temperature without any built-in assumptions about the emissivity. The results are directly applicable to temperature monitoring during welding, additive manufacturing, and semiconductor growth.