Catalytic conversion of palm oil into sustainable biodiesel using rice straw ash supported-calcium oxide as a heterogeneous catalyst: Process simulation and techno-economic analysis
Phonsan Saetiao, Napaphat Kongrit, Chin Kui Cheng, Jakkrapong Jitjamnong, Chatrawee Direksilp, Nonlapan Khantikulanon
Abstract
This study aimed to optimize the process parameters and evaluated economic feasibility for biodiesel production. A pyrolytic rice straw ash (RSA) support with various amounts of calcium oxide (25–35 wt%) and calcination temperatures (600–800 °C) were used in the study. The results identified 35 wt% of CaO/RSA and calcination at 600 °C as the most effective catalyst with turnover frequency (TOF) of 2.88 h−1 for biodiesel synthesis, giving a biodiesel yield of 96.49%. The optimal conditions for biodiesel production included a methanol: palm oil molar ratio of 9.34:1, a catalyst loading of 4.87 wt%, 175 min reaction time, and 65 °C reaction temperature. The study also included a techno-economic analysis of biodiesel production, revealing a payback period of 7.17 years, an internal rate of return of 17.20%, and a net present value of 4,151,905.61 USD. These findings pave the way for more sustainable and economically feasible biodiesel production.