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Cradle-to-gate assessment and optimization of sustainable geopolymer concrete

Mingyang Zhang, Pengwei Guo, Xiao Tan, Jiang Du, Weina Meng, Yi Bao

2025Journal of Cleaner Production9 citationsDOIOpen Access PDF

Abstract

Geopolymer concrete (GPC) is a sustainable alternative to Portland cement concrete by eliminating Portland cement. However, using alkaline activators compromises the sustainability of GPC. This paper presents a comprehensive assessment of the cradle-to-gate life cycle cost, carbon footprint, and energy consumption of 2304 GPC mixtures which represent the state-of-the-art dataset, aiming to establish a holistic understanding of the impacts of GPC design parameters on mechanical and sustainability performance. The cost-benefit characteristics of solid wastes are considered, and strength-normalized sustainability parameters are discussed. Results reveal that the formulation of GPC plays critical roles in mechanical and sustainability metrics. Inappropriate use of alkaline activators and solid wastes can largely compromise both mechanical strength and sustainability metrics, lower than their Portland cement counterparts. Based on the large dataset, this paper identifies the appropriate upper and lower bounds for various ingredients to guide the design of GPC for balanced mechanical strength and sustainability metrics.

Topics & Concepts

Portland cementSustainabilityLife-cycle assessmentGeopolymerMechanical strengthWaste managementCompressive strengthSustainable developmentEnergy consumptionAggregate (composite)Environmental scienceEnvironmental impact assessmentGeopolymer cementMaterials scienceCivil engineeringSustainable designCementForensic engineeringConstruction industryDurabilityConstruction engineeringConcrete and Cement Materials ResearchInnovative concrete reinforcement materialsConcrete Properties and Behavior
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