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Dynamic Evolution from Single-Atom Catalysts to Active Nanograins for CO<sub>2</sub> Reduction

Juhyung Choi, Sungin Kim, Ji Yong Choi, Sejin Park, Kwanghwi Je, Shikai Liu, Jiahong Jiang, Shaojinlin Yang, Christopher J. Pollock, Rafael Guzman-Soriano, Kathryn Bairley, Bayu I. Z. Ahmad, Phillip J. Milner, Erik H. Thiede, Yun Jeong Hwang, Jihye Park, Yao Yang

2025Journal of the American Chemical Society14 citationsDOI

Abstract

Understanding dynamic catalyst evolution, particularly Cu-based single-atom catalysts, faces tremendous challenges of tracking rapid and nanoscale evolution and uncontrolled catalyst reoxidation during post-reaction air exposure. Although ex situ / in situ studies have indirectly indicated the structural reconstruction of single-atom catalysts, direct probing of single-atom catalyst evolution requires time-resolved nanoscale operando methods. Here, we present direct experimental evidence of dynamic evolution from single-atom catalysts to Cu nanostructures rich in active nanograins, based on a conductive metal–organic framework-based Cu single-atom catalyst (Cu-SAC). Operando synchrotron-based high-energy-resolution X-ray spectroscopy and IR absorption spectroscopy quantitatively tracked the structural and molecular fingerprints during single-atom-to-nanograin evolution. Cu-SAC supported on nanocarbon (Cu-SAC-NC) with nearly 100% metallic Cu nanograins achieved a 5-fold increase in multicarbon Faradaic efficiency (C 2+ FE), relative to the Cu-SAC control group with less than half metallic Cu nanograins. Cu-SAC-NC, with superior electronic conductivity provided by the nanocarbon, facilitated the formation of dense copper carbonyl (Cu–CO) intermediates, leading to a larger fraction of active metallic Cu nanograins for effective C–C coupling and significantly enhanced C 2+ selectivity. Operando electrochemical liquid-cell scanning transmission electron microscopy (EC-STEM) directly captured real-time movies of dynamic structure evolution from isolated Cu single atoms to metallic Cu nanograins under the CO 2 RR. Operando electrochemical four-dimensional (4D) STEM reveals the complex polycrystalline Cu nanostructures rich in metallic nanograin boundaries, serving as catalytically active sites. This study paves the way for the design of a new generation of single-atom catalysts based on their operando active structures instead of pristine structures.

Topics & Concepts

CatalysisNanostructureChemistryCrystalliteChemical engineeringCopperMetalNanoscopic scaleNanotechnologyElectrochemistryScanning transmission electron microscopySpectroscopyAbsorption spectroscopyTransmission electron microscopyX-ray absorption spectroscopyNanocompositeMaterials scienceNanoparticleFaraday efficiencyElectrical conductorExtended X-ray absorption fine structureInfrared spectroscopyConductivityAbsorption (acoustics)Molecular dynamicsTransition metalCO2 Reduction Techniques and CatalystsCatalytic Processes in Materials ScienceElectrocatalysts for Energy Conversion
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