Highly sensitive and wide-detection range pressure sensor constructed on a hierarchical-structured conductive fabric as a human–machine interface
Tao Chen, Shaohui Zhang, Qihang Lin, Mingjiong Wang, Zhan Yang, Yunlin Zhang, Fengxia Wang, Lining Sun
Abstract
With the booming development of flexible pressure sensors, the need for multifunctional and high-performance pressure sensor has become increasingly important. Although great progress has been made in the novel structure and sensing mechanism of the pressure sensor, the trade-off between the sensitivity and the wide-detection range has prevented its development, further restricting its application in wearable human-machine interfaces (WHMIs). Herein, a novel pressure sensor based on the hierarchical conductive fabric was fabricated and purposed as a WHMI. Poly(3,4-ethylenedioxythiophene) nanowires (PEDOT NWs) and cellulose nanofibers (CNF) were stacked on a conductive poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) fabric to form a special spatial multi-level hierarchical structure inside the fabric, which is a breakthrough for the improvement of the sensor's performance and makes the fabrication process of in situ polymerization suitable for large-scale production. The multi-level hierarchical structures endowed the pressure sensor with characteristics of high sensitivity (15.78 kPa-1), a wide-detection range from 30 Pa to 700 kPa, and outstanding stability toward compression and bending deformation. Benefiting from its excellent performance, a human-machine interface based on arrayed pressure sensors and signal processing system can control the illumination of the LED array and effectively capture finger motion to control the eight-direction movement of an unmanned aerial vehicle (UAV). This improved performance of the pressure sensor based on the hierarchical conductive fabric made it a widespread application in intelligent fabric, electronic skin, human-machine interfaces, and robotics.