Innovative Design and Preparation of Hierarchical BP–OH@HAP Structure: Study on Flame Retardancy and Mechanical Characteristics of UPR Nanocomposites
Yifan Zhou, Lin Wang, Longlong Ding, Weiye Yang, Congwu Zhang, Dongli Liu, Weizhao Hu, Yuan Hu
Abstract
The flammability and brittleness of unsaturated polyester resin (UPR) were two serious problems that limited its application in high-precision fields. Here, the rod-shaped hydroxyapatite (HAP) was anchored on the surface of hydroxylated black phosphorus nanosheets (BP–OH) through a hydrothermal reaction to obtain a highly stable black phosphorus-based nano flame retardant (BP–OH@HAP). Owing to the exposure of many hydroxyl groups, BP–OH@HAP was well dispersed in the UPR matrix, and UPR nanocomposites with 0.5 wt % BP–OH@HAP realized a 71% increase in impact strength. The presence of BP–OH@HAP also greatly inhibited the combustion of UPR nanocomposites. In detail, the UPR composites with 2 wt % BP–OH@HAP achieved a 47.0% decrease in peak heat release rate (PHRR) along with 23.1% reductions in total heat release (THR), revealing the excellent ability of BP–OH@HAP to inhibit polymer combustion. In addition, UPR/BP–OH@HAP 2.0 achieved a 46 s increase in the time to PHRR (tPHRR) and a 62% reduction in the fire growth index (FGI), indicating that the fire spread of UPR/BP–OH@HAP 2.0 was significantly suppressed. Therefore, this work obtained the UPR/BP–OH@HAP nanocomposite with high fire safety through the innovation of inorganic nanotechnology, which provided new research ideas for improving the toughness and flame-retardant properties of UPR-based nanocomposites.