Modeling of a 30 000 Rpm Bearingless SPM Drive With Loss and Thermal Analyses for a 0.5 MW High-Temperature Heat Pump
Daria Kepsu, Rafał P. Jastrzębski, Olli Pyrhönen
Abstract
The article addresses coupled loss and thermal analyses of a bearingless drive with an operating speed range of 17 000–32 000 rpm. The drive is a part of a high-temperature heat pump system integrated in a high-speed compressor. This drive system comprises two bearingless motor units and an axial active magnetic bearing. The drive can be positioned horizontally or vertically. The positioning is directly related to the force necessary to raise and suspend the rotor. Furthermore, the amplitude of the suspension current has a significant effect on the motor winding and iron losses. The iron losses, eddy current losses in the magnets, and losses in the bandage are investigated by three-dimensional (3-D) and 2-D finite-element analysis. The influence of segmentation of the magnets on losses is analyzed. Friction losses of the coolant are calculated analytically, and all the losses obtained from the electromagnetic analysis are represented as distributed heat sources and coupled with the 3-D thermal field analysis. The temperature fields are modeled under different motoring and suspension current conditions and evaluated for horizontal and vertical positions of the motor. As a precaution, demagnetization of the magnets is also considered.