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Roles of B and Zr addition on the microstructure and strength in a novel as-cast Ni superalloy

Guonan Zhang, Naiwen Zuo, Yuxi Gao, Jingshun Liu, Yongquan Han, Huaming Wang

2025Journal of Materials Research and Technology9 citationsDOIOpen Access PDF

Abstract

Despite their extremely low concentrations in nickel-based superalloys, trace elements have a considerable impact on the microstructure and mechanical properties of these materials. According to the properties of the trace elements, the elements B and Zr are chosen to be introduced into the K4XX superalloy matrix. This paper focuses on the effect of trace alloying elements B and Zr on the transformation of metal carbides morphology, microstructure evolution and mechanical properties during the solidification process. With the addition of 0.004 wt% B and 0.006 wt% Zr in the superalloy matrix, the ultimate tensile strength (UTS) of BK4XX and BZrK4XX is about 1069 MPa and 1078 MPa, which is a 4.2 % and 5.1 % improvement compared to K4XX(1026 MPa). Similarly, the elongation of BK4XX and BZrK4XX is about 10.0 % and 10.6 %, which is also 34.1 % and 41.3 % improvement compared to K4XX(7.5 %). And the morphology of precipitated phase metal carbides also appears to be transformed with the addition of trace elements. The participation of B and Zr elements in the second phase precipitation provides a strengthening effect. This work provides experimental support for the effective control of trace element content in the as-cast nickel-based superalloys, which is helpful to improve the metallurgical quality of the as-cast nickel-based superalloys.

Topics & Concepts

Materials scienceSuperalloyMicrostructureMetallurgyHigh Temperature Alloys and CreepAdditive Manufacturing Materials and ProcessesAluminum Alloy Microstructure Properties