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Confined Carbonization of Pitch Assists the Closed Pore Engineering of Coal-Based Carbon for Superior Na-Ion Storage

Yingxian Wang, Wei Zhang, Ning Sun, Razium Ali Soomro, XU Guo-ping, Bin Xu

2025ACS Applied Materials & Interfaces27 citationsDOI

Abstract

Coal-based carbons have garnered interest as cost-effective anodes for sodium-ion batteries (SIBs) owing to their widespread availability and economic practicality. However, the inherent limitations in their microstructure, including insufficient active sites for Na-ion storage, restrict their potential for high-performance applications. Herein, a pitch-assisted coating treatment through confined carbonization is employed to transform open micropores in coal-based activated carbon into closed pores, resulting in more compact and efficient active sites for Na-ion storage. Complementary ex situ Raman and X-ray photoelectron spectroscopy analyses elucidate that Na filling within closed pores significantly influences the low-voltage plateau capacity, validating the critical role of closed pores in enhancing sodium storage efficiency. The engineered coal-based carbon anodes demonstrate a sodium storage capacity of 290.0 mAh g –1 and an initial coulombic efficiency of 78.0%, along with exceptional cycling stability and rate performance. In combination with an O3-NaNi 1/3 Fe 1/3 Mn 1/3 O 2 cathode, the assembled full cell achieves a remarkable energy density of 251.2 Wh kg –1, determined by using the total mass of the cathode and anode. This work provides novel perspectives on the structural engineering of coal-based carbon materials, establishing a foundation for their commercialization in high-performance SIBs.

Topics & Concepts

CarbonizationMaterials scienceIonCarbon fibersCoalChemical engineeringNanotechnologyComposite materialWaste managementOrganic chemistryScanning electron microscopeEngineeringChemistryComposite numberAdvancements in Battery MaterialsSupercapacitor Materials and FabricationAdvanced Battery Materials and Technologies
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