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Direct-Write Printing for Flexible and 3D Electronics: Aerosol Jet vs. Micro Dispensing

Ankur Gohel, Mathieu Gratuze, Mohsen Ketabi, Ricardo Izquierdo

2025Micromachines10 citationsDOIOpen Access PDF

Abstract

This study provides a comprehensive comparison of two leading direct-write manufacturing technologies: Aerosol Jet Printing (AJP) and Micro Dispensing Technology (MDT). The investigation examines their capabilities, limitations, and performance characteristics for printing on both 2D and 3D substrates. The findings offer valuable insights into the suitability of each printing method for flexible electronics based on the morphology and electrical performance of the deposited inks. The results reveal distinct advantages for each technique: AJP excels in resolution, while nScrypt's micro dispensing offers superior 3D conformality, greater material versatility, and higher throughput.

Topics & Concepts

ElectronicsPrinted electronicsNanotechnologyInkjet printing3D printingThroughputJet (fluid)Materials scienceComputer scienceInkwellEngineeringManufacturing engineeringMechanical engineeringElectrical engineeringTelecommunicationsAerospace engineeringWirelessComposite materialAdditive Manufacturing and 3D Printing TechnologiesNanomaterials and Printing TechnologiesAdvanced Sensor and Energy Harvesting Materials
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