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A multi-photon (7 × 7)-focus 3D laser printer based on a 3D-printed diffractive optical element and a 3D-printed multi-lens array

Pascal Kiefer, Vincent Hahn, Sebastian Kalt, Qing Sun, Yolita M. Eggeler, Martin Wegener

2024Light Advanced Manufacturing32 citationsDOIOpen Access PDF

Abstract

One of the challenges in the field of multi-photon 3D laser printing lies in further increasing the print speed in terms of voxels/s.Here, we present a setup based on a 7 7 focus array (rather than 3 3 in our previous work) and using a focus velocity of about 1 m/s (rather than 0.5 m/s in our previous work) at the diffraction limit (40/NA1.4microscope objective lens).Combined, this advance leads to a ten times increased print speed of about 10 8 voxels/s.We demonstrate polymer printing of a chiral metamaterial containing more than 1.7 10 12 voxels as well as millions of printed microparticles for potential pharmaceutical applications.The critical highquality micro-optical components of the setup, namely a diffractive optical element generating the 7 7 beamlets and a 7 7 lens array, are manufactured by using a commercial two-photon grayscale 3D laser printer.

Topics & Concepts

3d printedFocus (optics)3D printing3d printerLens (geology)OpticsLaserElement (criminal law)Materials scienceOptoelectronicsPhysicsEngineeringMechanical engineeringComposite materialBiomedical engineeringPolitical scienceLawNonlinear Optical Materials StudiesAdvanced Optical Imaging TechnologiesAdvanced optical system design