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Adsorption and Surface Analysis of Sodium Phosphate Corrosion Inhibitor on Carbon Steel in Simulated Concrete Pore Solution

Ahmed Yousef Mohamed, Ulises Martin, David M. Bastidas

2022Materials33 citationsDOIOpen Access PDF

Abstract

Corrosion of steel-reinforced concrete exposed to marine environments could lead to structural catastrophic failure in service. Hence, the construction industry is seeking novel corrosion preventive methods that are effective, cheap, and non-toxic. In this regard, the inhibitive properties of sodium phosphate (Na3PO4) corrosion inhibitor have been investigated for carbon steel reinforcements in 0.6 M Cl− contaminated simulated concrete pore solution (SCPS). Different electrochemical testing has been utilized including potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and Mott-Schottky plots to test Na3PO4 at different concentrations: 0.05, 0.1, 0.3, and 0.6 M. It was found that Na3PO4 adsorbs on the surface through a combined physicochemical adsorption process, thus creating insoluble protective ferric phosphate film (FePO4) and achieving an inhibition efficiency (IE) up to 91.7%. The formation of FePO4 was elucidated by means of Fourier-transform infrared spectroscopy (FT–IR) and X-ray photoelectron spectroscopy (XPS). Quantum chemical parameters using density functional theory (DFT) were obtained to further understand the chemical interactions at the interface. It was found that PO43− ions have a low energy gap (ΔEgap), hence facilitating their adsorption. Additionally, Mulliken population analysis showed that the oxygen atoms present in PO43− are strong nucleophiles, thus acting as adsorption sites.

Topics & Concepts

AdsorptionCarbon steelPhosphateCorrosionMaterials scienceCorrosion inhibitorSodiumCarbon fibersComposite materialMetallurgyChemistryOrganic chemistryComposite numberCorrosion Behavior and InhibitionConcrete Corrosion and DurabilityHydrogen embrittlement and corrosion behaviors in metals
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