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On the Use of Paper Sludge as Filler in Biocomposites for Injection Moulding

Vito Gigante, Patrizia Cinelli, Marco Sandroni, Roberto D’Ambrosio, Andrea Lazzeri, Maurizia Seggiani

2021Materials16 citationsDOIOpen Access PDF

Abstract

The potential use of paper sludge (PS) as filler in the production of bio-composites based on poly lactic acid (PLA) and polybutylene adipate terephthalate (PBAT) was investigated. PS/PLA/PBAT composites, with addition of acetyl tributyl citrate (ATBC) as biobased plasticizer, were produced with PS loadings up to 30 wt.% by twin-screw extrusion followed by injection moulding. The composites were characterized by rheological measurements, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and mechanical tests (tensile and impact resistance) to study the effect of PS on the processability, thermal stability, crystallinity and mechanical performance of polymeric matrix. The optimized composites at higher PS content were successfully processed to produce pots for horticulture and, in view of this application, preliminary phytotoxicity tests were conducted using the germination test on Lepidium sativum L. seeds. Results revealed that developed composites up to 30 wt.% PS had good processability by extrusion and injection moulding showing that PS is a potential substitute of calcium carbonate as filler in the production of bio-composites, and the absence of phytotoxic effects showed the possibility of their use in the production of pots/items for applications in floriculture and/or horticulture.

Topics & Concepts

Materials scienceDifferential scanning calorimetryComposite materialThermogravimetric analysisVicat softening pointFiller (materials)ExtrusionPlasticizerOrganosolvUltimate tensile strengthInjection mouldingCrystallinityThermal stabilityChemical engineeringCelluloseEngineeringThermodynamicsSoftening pointPhysicsbiodegradable polymer synthesis and propertiesNatural Fiber Reinforced CompositesNanocomposite Films for Food Packaging
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