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Review on Graph Neural Networks for Process Soft Sensor Development, Fault Diagnosis, and Process Monitoring

Mingwei Jia, Yuan Yao, Yi Liu

2025Industrial & Engineering Chemistry Research65 citationsDOI

Abstract

The advances of data-driven modeling methods bring new opportunities to numerous intractable tasks in industrial process modeling and exploration. Nevertheless, the extension of these applications has encountered challenges: reliance on large amounts of high-quality training data, generating physically inconsistent solutions, and low interpretability. There is a growing consensus that graph neural networks (GNNs) offer a promising solution for the above challenges by integrating variable interactions, process mechanisms, and expert knowledge into data-driven modeling methods. This review introduces a range of classic GNN architectures and highlights how they address challenges in traditional process modeling, such as ensuring physical consistency and interpretability. Different from existing reviews, it discusses GNN development from the perspectives of prior knowledge and labeled data availability, covering applications in soft sensing, fault diagnosis, and process monitoring. Real-world implementation frameworks and relevant software packages are summarized to illustrate the practical benefits of GNNs for improving operational efficiency and safety. Additionally, a series of benchmark processes suitable for GNN evaluation are presented. Finally, current limitations and future research directions are identified, aiming to guide broad and deep GNN adoption in the process industries.

Topics & Concepts

Process (computing)Computer scienceSoft sensorArtificial neural networkGraphFault (geology)Fault detection and isolationArtificial intelligenceTheoretical computer scienceGeologySeismologyOperating systemActuatorFault Detection and Control SystemsMineral Processing and GrindingAdvanced Statistical Process Monitoring