Waste to wealth: Microbial-based sustainable valorization of cotton biomass, processing waste and by-products for bioenergy and other value-added products to promote circular economy
Ajinath Dukare, Rahul Yadav, Sheshrao Kautkar, Pandiyan Kuppusamy, Kanika Sharma, Anam Shaikh, A. D. Pawar, Amruta Gadade, N. Vigneshwaran, Sujata Saxena, Sujeet Kumar Shukla
Abstract
• Cotton-based lignocellulosic biomasses represent sustainable and renewable feedstock to synthesize valuable bioproducts via microbe-based biorefineries. • The lignocellulosic nature of cotton waste biomass ensures their microbial-mediated potential transformation into biofuels (bioethanol, biohydrogen, and biomethane) • Microbial technology could valorise cotton biomasses into numerous industrial bioproducts such as enzymes, organic acids, biopeptides, bio-enriched compost, edible mushrooms, and mycelial composite. • Microbial strain development and metabolic engineering via genome editing and recent biotechnological tools could augment its fermentative potential and substrate spectrum. Cotton-based textile industries sustain millions of people’s livelihoods and are significant sources of revenue for the nation’s economy. The enormous amount of biomass, processing wastes, and byproducts generated during cotton processing are usually landfilled or incinerated, which is the cause of environmental pollution and health hazards. Cotton biomass, mainly comprised of cellulose, hemicellulose, and lignin, represents a sustainable feedstock for the fermentative production of value-added bioproducts using microorganisms. Advances in microbial biotechnology have led to the effective valorization of cotton biomass and processing waste into valuable products. To date, cotton-based waste biomaterial has been utilized for microbial production of biofuel, hydrogen, biomethane, enzymes, organic acids, bio-enriched compost, and as a substrate for mushroom cultivation. Furthermore, the use of cotton biomass for developing fungal mycelial-based composite and eco-friendly packaging material is documented. Cotton seed meal, an essential byproduct of the cottonseed industry, is converted into more proteinous products and bioactive peptides via microbial-mediated degossypolization and fermentation. The potential of modern metabolic engineering tools such as gene sequencing and assembly, genome editing, clustered regularly interspaced short palindromic repeats (CRISPR), and cell surface engineering for microbial strain development is summarized. This is the first comprehensive review highlighting the aspects of cotton biomasses and byproducts, their structural composition, pretreatment strategies, and microbial approaches for bioconversion into valuable compounds. This document presents the cotton processing industry with an innovative pathway towards a waste-to-wealth solution via microbial-based biorefineries.