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Reactive Separations of CO/CO<sub>2</sub> mixtures over Ru–Co Single Atom Alloys

Renjie Liu, John N. El Berch, Stephen D. House, Samuel W. Meil, Giannis Mpourmpakis, Marc D. Porosoff

2023ACS Catalysis15 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Reactive separations of CO/CO 2 mixtures are a promising pathway to lower the energy requirement of CO 2 hydrogenation to chemicals and fuels, with applications in the U.S. Navy’s seawater-to-fuel process. With the CO/CO 2 feedstock, a challenge is activating CO to produce heavier hydrocarbons while preventing CO 2 methanation, requiring low-temperature Fischer-Tropsch synthesis (FTS) catalysts. In this work, we demonstrate that a Ru–Co single atom alloy (SAA) catalyst produces C 5+ hydrocarbons at a rate of 11.7 μmol/s/g-cobalt (hexane basis) in a 50/50 CO/CO 2 stream with ≤1% CO 2 conversion. The reaction operates at a relatively low temperature (200 °C) and high gas hourly space velocity (GHSV: 84,000 mL/g/h) that is compatible with the upstream reverse water-gas shift reaction. Detailed experiments, catalyst characterizations, and density functional theory (DFT) calculations have been conducted to understand the active phase, the role of the Ru dopant, and catalyst restructuring that occurs at elevated temperatures (>200 °C). Ru dopants are found to promote the reduction of Co species, enabling catalytic activity for CO hydrogenation without pre-reduction, but may not enhance the FTS activity or desired C 5+ hydrocarbon selectivity.

Topics & Concepts

CatalysisMethanationFischer–Tropsch processCobaltChemistryDopantSpace velocityHydrocarbonChemical engineeringSyngasInorganic chemistryWater-gas shift reactionSelectivityMaterials scienceOrganic chemistryDopingOptoelectronicsEngineeringCatalysts for Methane ReformingCatalytic Processes in Materials ScienceCatalysis and Oxidation Reactions
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