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High‐performance Stretchable Organic Thermoelectric Generator via Rational Thermal Interface Design for Wearable Electronics

Yalong Wang, Ziyang Zhou, Jianbang Zhou, Jianbang Zhou, Yao Wang, Yuan Deng, Yao Wang, Yuan Deng

2021Advanced Energy Materials63 citationsDOI

Abstract

Abstract Compliant thermoelectric generators (TEGs) hold great promise in the field of self‐powered wearable electronics. Yet, the low heat transfer efficiency arising from large thermal resistance between elastic encapsulating materials and the contacted objects severely lowers the thermopower. This issue is much more challenging for organic TEG ( o TEG) due to the high parasitic heat loss in the whole polymer system. Herein, guided by finite element analyses, a polydimethylsiloxane based composite coated with Cu is developed as a thermal interface without compromising the compliance of the o TEG, which possesses the merits of high thermal conductivity and significantly reduced thermal resistance, thus maximizing the temperature difference utilization ratio to 86%, which is 75.5% higher than for a routine o TEG. As a proof‐of‐concept, 50 pairs of p / n porous polyurethane/single‐wall carbon nanotube TE legs are integrated onto the designed substrate without further encapsulation. Both simulations and experiments on output performance under various thermal conditions are carried out, and show excellent agreement. The in situ output performance tests under various deformation conditions reveal the mechanical robustness of the o TEG. Finally, an o TEG functioning as a body heat harvester and an environment temperature sensor are demonstrated. The outstanding performances unambiguously demonstrate the success of the thermal interface design strategy for promoting o TEGs applied as wearable electronics.

Topics & Concepts

Materials scienceThermoelectric generatorElectronicsThermoelectric effectThermal conductivityThermal greaseThermal resistanceThermal contact conductancePolydimethylsiloxaneComposite materialCarbon nanotubeStretchable electronicsOptoelectronicsThermalMechanical engineeringElectrical engineeringEngineeringMeteorologyThermodynamicsPhysicsAdvanced Thermoelectric Materials and DevicesAdvanced Sensor and Energy Harvesting MaterialsThermal Radiation and Cooling Technologies
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