High-throughput thermal plasma synthesis of Fe<sub><i>x</i></sub>Co<sub>1−<i>x</i></sub> nano-chained particles with unusually high permeability and their electromagnetic wave absorption properties at high frequency (1–26 GHz)
Min-Sun Jang, Mi Se Chang, Young‐Tae Kwon, Sangsun Yang, Jina Gwak, Suk Jin Kwon, Joonsik Lee, Kyung Song, Chong Rae Park, Sang Bok Lee, Byeongjin Park, Jae Won Jeong
Abstract
Herein, we introduce novel 1-dimensional nano-chained FeCo particles with unusually-high permeability prepared by a highly-productive thermal plasma synthesis and demonstrate an electromagnetic wave absorber with exceptionally low reflection loss in the high-frequency regime (1-26 GHz). During the thermal plasma synthesis, spherical FeCo nanoparticles are first formed through the nucleation and growth processes; then, the high temperature zone of the thermal plasma accelerates the diffusion of constituent elements, leading to surface-consolidation between the particles at the moment of collision, and 1-dimensional nano-chained particles are successfully fabricated without the need for templates or a complex directional growth process. Systematic control over the composition and magnetic properties of FexCo1-x nano-chained particles also has been accomplished by changing the mixing ratio of the Fe-to-Co precursors, i.e. from 7 : 3 to 3 : 7, leading to a remarkably high saturation magnetization of 151-227 emu g-1. In addition, a precisely-controlled and uniform surface SiO2 coating on the FeCo nano-chained particles was found to effectively modulate complex permittivity. Consequently, a composite electromagnetic wave absorber comprising Fe0.6Co0.4 nano-chained particles with 2.00 nm-thick SiO2 surface insulation exhibits dramatically intensified permeability, thereby improving electromagnetic absorption performance with the lowest reflection loss of -43.49 dB and -10 dB (90% absorbance) bandwidth of 9.28 GHz, with a minimum thickness of 0.85 mm.