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Machine Learning–Accelerated Discovery of Earth-Abundant Bimetallic Electrocatalysts for the Hydrogen Evolution Reaction

Ismail Can Oğuz, Nabil Khossossi, Marco Brunacci, Haldun Bucak, Süleyman Er

2025ACS Catalysis7 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Despite platinum’s well-established catalytic activity for the hydrogen evolution reaction (HER), its limited supply and steep cost hinder large-scale adoption. Earth-abundant bimetallic alloys thus emerge as attractive substitutes, though their vast compositional and structural diversity makes exhaustive density functional theory (DFT) screening unfeasible. Here, we introduce a machine learning (ML)–DFT workflow for the discovery and prioritization of bimetallic HER catalysts. By integrating EquiformerV2 into the AdsorbML surrogate-DFT pipeline, we efficiently predict hydrogen adsorption energies on thousands of alloy surfaces. Sabatier-volcano filtering combined with targeted DFT validation yields a mean absolute error of 0.12 eV across the screened space. Two surface motifs stand out: (i) transition-metal dimers or isolated top sites embedded in Sn- or Sb-rich layers, and (ii) Cu-rich surfaces (Cu–Sn, Cu–Sb) featuring Cu–Cu bridge or hollow sites without direct Sn or Sb interaction. A multiobjective assessment of activity, stability, and cost highlights four synthesis-ready candidates─Fe 2 Sb 4, Cu 6 Sb 2, Cu 6 Sn 2, and Ni 2 Sb 2 ─which combine platinum-like performance with significantly lower material costs. This integrated ML–DFT strategy transforms an otherwise intractable chemical landscape into a concise, experimental roadmap for earth-abundant HER catalyst development.

Topics & Concepts

Bimetallic stripCatalysisDensity functional theoryPrioritizationMaterials scienceHydrogenWorkflowAdsorptionComputer scienceNanotechnologyHydrogen storageHeterogeneous catalysisAlloyChemistryFunctional diversityBoosting (machine learning)Yield (engineering)Electrocatalysts for Energy ConversionMachine Learning in Materials ScienceCO2 Reduction Techniques and Catalysts