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Heterogeneous microstructure of the bonding zone and its dependence on preheating in hybrid manufactured Ti-6Al-4V

Dingcong Cui, Yashan Zhang, Feng He, Jiankai Ma, Kaiwei Zhang, Zhongsheng Yang, Junjie Li, Zhijun Wang, Ji‐Jung Kai, Jincheng Wang, Jun Feng

2021Materials Research Letters23 citationsDOIOpen Access PDF

Abstract

Hybrid manufacturing (HM) Ti-6Al-4V components combining the advantages of forging and additive manufacturing were achieved. The bonding zone of the HMed component joins the substrate and the additive manufactured zone and its α′-α/α′/αm-α/β heterogeneous microstructure was attributed to the distinguishing cooling rate and pseudo-isothermal annealing temperature. The phase transformation mechanisms were clarified with a numerical simulation model for thermal analysis. Moreover, preheating manipulate the size, volume fraction and distribution of α′/αm/α phases to tailor the heterogeneous microstructure.

Topics & Concepts

Materials scienceMicrostructureVolume fractionIsothermal processAnnealing (glass)Composite materialForgingThermalMetallurgyThermodynamicsPhysicsAdditive Manufacturing Materials and ProcessesTitanium Alloys Microstructure and PropertiesIntermetallics and Advanced Alloy Properties