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Next-Generation Bioplastics for Food Packaging: Sustainable Materials and Applications

Xiaokun Shi, Lijuan Cui, Chao Xu, Shuping Wu

2025Materials26 citationsDOIOpen Access PDF

Abstract

As the global plastic pollution problem intensifies and the environmental hazards of traditional petroleum-based plastics become increasingly significant, the development of sustainable alternative materials has become an urgent need. This paper systematically reviews the research progress, application status and future trends of new generation bioplastics in the field of food packaging. Bioplastics are categorized into three main groups according to their sources and degradability: biobased biodegradable materials (e.g., polylactic acid PLA, polyhydroxy fatty acid ester PHA, chitosan, and cellulose-based materials); biobased non-biodegradable materials (e.g., Bio-PE, Bio-PET); and non-biobased biodegradable materials (e.g., PBAT, PCL, PBS). Different processing technologies, such as thermoforming, injection molding, extrusion molding and coating technologies, can optimize the mechanical properties, barrier properties and freshness retention of bioplastics and promote their application in scenarios such as food containers, films and smart packaging. Although bioplastics still face challenges in terms of cost, degradation conditions and industrial support, promising future directions are found in the development of the large-scale utilization of non-food raw materials (e.g., agricultural waste, algae), nano-composite technology to enhance the performance, and the development of intelligent packaging functions. Through technological innovation and industry chain integration, bioplastics are expected to transform from an environmentally friendly alternative to a mainstream packaging material, helping to realize the goal of global carbon neutrality.

Topics & Concepts

BioplasticFood packagingThermoformingEnvironmentally friendlyMaterials scienceRaw materialEnvironmental pollutionBiochemical engineeringWaste managementEnvironmental scienceEngineeringComposite materialChemistryMechanical engineeringEnvironmental protectionOrganic chemistryEcologyBiologybiodegradable polymer synthesis and propertiesMicroplastics and Plastic PollutionNanocomposite Films for Food Packaging
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