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Synthesis and Characterisation of ASA-PEEK Composites for Fused Filament Fabrication

Belén Palacios-Ibáñez, J. J. Relinque, Daniel Moreno Sánchez, Alberto Sanz de León, F. Delgado, R. Escobar Galindo, Sergio I. Molina

2022Polymers14 citationsDOIOpen Access PDF

Abstract

In this paper, a series of polymer composites made from acrylonitrile-styrene-acrylate (ASA) and poly (ether ether ketone) (PEEK) were manufactured. ASA acts as a polymer matrix while PEEK is loaded in the form of micro-particles that act as a reinforcing filler. The composites were compounded by single screw extrusion and then, different specimens were manufactured either via injection moulding (IM) or fused filament fabrication (FFF). Two different types of PEEK (commercial and reused) in different concentrations (3 and 6 wt.%) were tested and their influence in the mechanical, structural, and thermal properties were studied. It was observed that reused PEEK enhanced the stiffness and tensile strength and thermal stability of the composites both, for injected and printed specimens. This evidences the suitability of these composites as potential candidates as novel materials with enhanced properties following an approach of circular economy.

Topics & Concepts

PeekMaterials scienceComposite materialFused filament fabricationUltimate tensile strengthFabricationPolymerExtrusionThermal stabilityPolyether ether ketoneChemical engineeringAlternative medicinePathologyMedicineEngineeringAdditive Manufacturing and 3D Printing TechnologiesManufacturing Process and Optimizationbiodegradable polymer synthesis and properties
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