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Step-necking growth of silicon nanowire channels for high performance field effect transistors

Lei Wu, Zhiyan Hu, Lei Liang, R. Hu, Junzhuan Wang, Linwei Yu

2025Nature Communications28 citationsDOIOpen Access PDF

Abstract

Ultrathin silicon nanowires (diameter <30 nm) with strong electrostatic control are ideal quasi-1D channel materials for high-performance field effect transistors, while a short channel is desirable to enhance driving current. Typically, the patterning of such delicate channels relies on high-precision lithography, which is not applicable for large area electronics. In this work, we demonstrate that ultrathin and short silicon nanowires channels can be created through a local-curvature-modulated catalytic growth, where a planar silicon nanowires is directed to jump over a crossing step. During the jumping dynamic, the leading droplet undergoes significant stretching, producing a short necking segment of <100 nm in length, with a reduced diameter from approximately 45 nm to <25 nm. Compared to the FETs with uniform silicon nanowire channels, our step-necked silicon nanowire FETs exhibit substantially enhanced on/off current ratio Ion/off > 8 × 107 and a sharper subthreshold swing of 70 mV/dec, thanks to a stronger gating effect in the middle channel and markedly improved electric contacts at the thicker source/drain ends. These findings mark the pioneering experimental demonstration of catalytic growth acting as a deterministic fabrication method for precisely crafting engineered FET channels, ideally fitting the requirements of high-performance large-area displays and sensors. Ultrathin and short silicon nanowires are ideal for high-performance field effect transistors but require high-precision lithography. The authors use step-necking catalytic growth to create thick/thin/thick SiNW channels, ensuring efficient gate control and favorable electric contact.

Topics & Concepts

NanowireNeckingMaterials scienceSilicon nanowiresField-effect transistorOptoelectronicsSiliconTransistorNanotechnologyComposite materialElectrical engineeringVoltageEngineeringAdvancements in Semiconductor Devices and Circuit DesignNanowire Synthesis and ApplicationsSemiconductor materials and devices