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Computational Investigation of Inclusion Removal in the Steel-Refining Ladle Process

Xipeng Guo, Joel Godinez, Nicholas Walla, Armin K. Silaen, Helmut Oltmann, Vivek Thapliyal, Abhishek Bhansali, Eugene B. Pretorius, Chenn Q. Zhou

2021Processes16 citationsDOIOpen Access PDF

Abstract

In a steel-refining ladle, the properties of manufactured steel can be notably degraded due to the presence of excessive inclusions. Stirring via gas injection through a porous plug is often used as part of the steel-refining process to reduce these inclusions. In this paper, 3D computational fluid dynamics (CFD) modeling is used to analyze transient multiphase flow and inclusion removal in a gas-stirred ladle. The effects of gas stirring with bubble-inclusion interaction are analyzed using the Euler–Euler approach for multiphase flow modeling, while the effects of inclusions aggregation and removal are modeled via a population balance model (PBM).

Topics & Concepts

LadleRefining (metallurgy)Multiphase flowMaterials scienceComputational fluid dynamicsInclusion (mineral)Spark plugPorosityFlow (mathematics)Process (computing)MetallurgyBubbleWater modelMechanicsMechanical engineeringComposite materialEngineeringComputer scienceChemistryMineralogyMolecular dynamicsComputational chemistryOperating systemPhysicsMetallurgical Processes and ThermodynamicsMinerals Flotation and Separation TechniquesFluid Dynamics and Mixing
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