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Factors Affecting the Surface Roughness of the As-Built Additively Manufactured Metal Parts: A Review

Simone Paggetti, Enrico Bedogni, Paolo Veronesi

2025Metals9 citationsDOIOpen Access PDF

Abstract

Nowadays, additive manufacturing technologies continue to increase in number, and with them, the various challenges they bring for the optimal design of components. However, many relevant applications require that a certain surface finishing level is reached; in particular, surface roughness should stay below a certain threshold. The aim of this work is to provide, for each of the most used metal additive manufacturing technologies, a short review of parameters affecting as-built surface roughness, indicating possible correlations with process parameters. The identified correlations, summarized visually as tables, could serve as starting guidelines for the design and production of parts with controlled surface roughness or having a surface roughness suitable for the application of possible surface finishing post-processes.

Topics & Concepts

Surface roughnessMaterials scienceSurface finishSurface finishingSurface (topology)Mechanical engineeringWork (physics)Process (computing)MetallurgyManufacturing processEngineering drawingMetalMetal formingManufacturing engineeringProduction (economics)Composite materialMetal workingResponse surface methodologyAdditive Manufacturing Materials and ProcessesAdditive Manufacturing and 3D Printing TechnologiesManufacturing Process and Optimization
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