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Fe/Zn composite with high strength-ductility, large-area galvanic corrosion, antibacterial, angiogenic, and osteointegrative capabilities for biodegradable bone-fixation applications

Xian Tong, Yue Han, Lin Gu, Runqi Zhou, Shiya Zhu, Yuxuan Wang, Li Zhu, Yuncang Li, Jianfeng Ma, Cuié Wen, Jixing Lin, Yongsheng Zhou

2025Biomaterials10 citationsDOIOpen Access PDF

Abstract

Iron/zinc (Fe/Zn) composite may offer an accelerated degradation rate for bone-implant applications due to the large interfaces between its different constituents. Nevertheless, it is challenging to fabricate a biodegradable composite that exhibits an appropriate aggregation of the mechanical, corrosion, and biological properties required for bone fixation. In this study, we developed an innovative process to fabricate a composite of Fe/Zn via hot extrusion of Zn powder-infiltrated Fe foam for biodegradable bone-fixation applications. This hot-extruded (HE) Fe/Zn sample exhibited the following: ultimate tensile strength 316.3 MPa, tensile yield strength 269.0 MPa, elongation 11.5 %, compressive yield strength 275.3 MPa, and Brinell hardness 77.0 HB, all significantly better than the respective values of its pure Zn counterpart. The HE Fe/Zn also had: electrochemical corrosion rate 2466 μm/a and degradation rate 135.7 μm/a in Hanks' solution. The HE Fe/Zn extract at 12.5 % concentration showed satisfactory cytocompatibility, angiogenicity, osteogenic differentiation, and mineralization capabilities in vitro. The angiogenesis mechanisms of the HE Fe/Zn sample included Jak-STAT and Jak-PI3K-Akt pathways. Furthermore, the HE Fe/Zn sample displayed complete in vivo antibacterial, anti-inflammatory, angiogenic, osteogenic, osteointegration capabilities, and a suitable degradation rate in rat subcutaneous infection and femur defect models.

Topics & Concepts

Materials scienceUltimate tensile strengthComposite numberComposite materialExtrusionCompressive strengthBrinell scaleGalvanic cellOsseointegrationYield (engineering)Degradation (telecommunications)GenipinCorrosionElongationTensile testingBiocompatibilityBiomedical engineeringBreakageElectrochemistryMagnesium Alloys: Properties and ApplicationsTitanium Alloys Microstructure and PropertiesBone Tissue Engineering Materials