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Digital Twin-Driven Stability Optimization Framework for Large Underground Caverns

Abubakar Sharafat, Waqas Arshad Tanoli, Muhammad Umer Zubair, Khwaja Mateen Mazher

2025Applied Sciences24 citationsDOIOpen Access PDF

Abstract

With rapid urbanization, the utilization of underground space has become an important part of infrastructure. However, the stability of underground spaces such as large caverns remains a key challenge in civil engineering throughout the lifecycle of a project. Traditional methods of stability assessment rely on static models and periodic monitoring and often fail to capture real-time changes in rock behavior, leading to potential safety risks and, in severe cases, even the collapse of underground infrastructure. To address this challenge, this study introduces a digital twin (DT) framework to improve stability assessments and monitor deformations in underground structures. The framework enables the continuous monitoring and adaptive optimization of rock support systems by combining real-time sensor data with virtual simulations. A five-dimensional DT framework comprises physical objects, virtual objects, service systems, DT data, and their interconnections. It incorporates six key modules, which are structure, geology, material, behavior, performance, and environment, to enhance the understanding of cavern stability. The framework is based on Industry Foundation Classes standards to ensure seamless data exchange, interoperability, and the standardized representation of geotechnical and structural data. A seven-step methodology is developed for this framework, encompassing geological assessment, virtual modeling, Building Information Modeling (BIM)-based design, construction processes, real-time monitoring, and optimization strategies. To evaluate its effectiveness, the framework is applied to a case study, demonstrating improvements in deformation monitoring and rock support efficiency. The findings highlight the potential of integrating DT with BIM to enhance safety, reliability, and long-term stability in underground construction projects.

Topics & Concepts

Stability (learning theory)GeologyComputer scienceMachine learningTunneling and Rock MechanicsDrilling and Well EngineeringGeological Modeling and Analysis