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Surface molecular engineering to enable processing of sulfide solid electrolytes in humid ambient air

Mengchen Liu, Jessica J. Hong, Elias Sebti, Ke Zhou, Shen Wang, Shijie Feng, Tyler Pennebaker, Zeyu Hui, Qiushi Miao, E. D. Lu, Nimrod Harpak, Sicen Yu, Jianbin Zhou, Jeong Woo Oh, Min‐Sang Song, Jian Luo, Raphaële J. Clément, Ping Liu

2025Nature Communications69 citationsDOIOpen Access PDF

Abstract

Abstract Sulfide solid-state electrolytes (SSEs) are promising candidates to realize all solid-state batteries (ASSBs) due to their superior ionic conductivity and excellent ductility. However, their hypersensitivity to moisture requires processing environments that are not compatible with today’s lithium-ion battery manufacturing infrastructure. Herein, we present a reversible surface modification strategy that enables the processability of sulfide SSEs (e. g., Li 6 PS 5 Cl) under humid ambient air. We demonstrate that a long chain alkyl thiol, 1-undecanethiol, is chemically compatible with the electrolyte with negligible impact on its ion conductivity. Importantly, the thiol modification extends the amount of time that the sulfide SSE can be exposed to air with 33% relative humidity (33% RH) with limited degradation of its structure while retaining a conductivity of above 1 mS cm -1 for up to 2 days, a more than 100-fold improvement in protection time over competing approaches. Experimental and computational results reveal that the thiol group anchors to the SSE surface, while the hydrophobic hydrocarbon tail provides protection by repelling water. The modified Li 6 PS 5 Cl SSE maintains its function after exposure to ambient humidity when implemented in a Li 0.5 In | |LiNi 0.8 Co 0.1 Mn 0.1 O 2 ASSB. The proposed protection strategy based on surface molecular interactions represents a major step forward towards cost-competitive and energy-efficient sulfide SSE manufacturing for ASSB applications.

Topics & Concepts

SulfideMaterials scienceElectrolyteConductivityChemical engineeringIonic conductivityFast ion conductorHumiditySurface modificationMoistureRelative humidityNanotechnologyChemistryComposite materialElectrodePhysical chemistryMetallurgyPhysicsThermodynamicsEngineeringAdvanced Battery Materials and TechnologiesAdvancements in Battery MaterialsAdvanced battery technologies research