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Multi-fidelity data fusion for inelastic woven composites: Combining recurrent neural networks with transfer learning

Ehsan Ghane, Martin Fagerström, Mohsen Mirkhalaf

2025Composites Science and Technology9 citationsDOIOpen Access PDF

Abstract

Surrogate deep learning models provide an efficient solution for reducing the computational demands of homogenizing complex meso-scale woven composites to study their elasto-plastic mechanical behaviors. This research introduces a comprehensive framework using transfer learning that combines data from a mean-field homogenization approach with high-fidelity full-field simulations. In a design space characterized by diverse loading conditions and micro-scale constitutive material properties, the goal is to address the challenges of generating sufficient datasets for training a data-hungry gated recurrent neural network (GRU). Multiple datasets of varying precision are generated and used, containing multi-axial stress–strain responses under two load types: random walking and proportional cyclic loading. Moreover, this study emphasizes the importance of temporal correlations in the dataset, which align with the physically path-dependent behavior of most non-linear materials, and demonstrates that temporal correlations are crucial for training time-series models. These correlations also provide the foundation for data augmentation using a linear interpolation technique within time-series stress analyses, enabling accurate predictions of homogenized meso-scale stresses based on strain trajectories and microstructural properties. Results demonstrate that integrating transfer learning with neural networks successfully incorporates a limited number of high-fidelity data with more accessible but low-fidelity data. With this framework, surrogate models for predicting the complex behavior of woven composites will be accurate and efficient, marking an important advancement in material modeling.

Topics & Concepts

Materials scienceComposite materialWoven fabricArtificial neural networkFusionTransfer of learningArtificial intelligenceComputer scienceLinguisticsPhilosophyComposite Material Mechanics3D Shape Modeling and AnalysisMechanical Behavior of Composites