Faults, Failures, Reliability, and Predictive Maintenance of Grid-Connected Solar Systems: A Comprehensive Review
Karl Kull, Bilal Asad, Muhammad Amir Khan, Muhammad Usman Naseer, Ants Kallaste, Toomas Vaimann
Abstract
This paper reviews recent progress in fault detection, reliability analysis, and predictive maintenance methods for grid-connected solar photovoltaic (PV) systems. With the rising adoption of solar power globally, maintaining system reliability and performance is vital for a sustainable energy supply. Common faults discussed include panel degradation, electrical issues, inverter failures, and grid disturbances, all of which affect system efficiency and safety. While traditional diagnostics like thermal imaging and V-I curve analysis offer valuable insights, they mostly detect issues reactively. New approaches using Artificial Intelligence (AI), Machine Learning (ML), and Internet of Things (IoT) enable real-time monitoring and predictive diagnostics, significantly enhancing accuracy and reliability. This study represents the introduction of a consolidated decision framework and taxonomy that systematically integrates and evaluates the fault types, symptoms, signals, diagnostics, and field-readiness across both plant types and voltage levels. Moreover, this study provides quantitative benchmarks of performance metrics, energy losses, and diagnostic accuracies of 95% confidence intervals. Adopting these advanced techniques promotes proactive management, reducing operational risks and downtime, thus reinforcing the resilience and sustainability of solar power infrastructure.