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A Boom Energy Regeneration System of Hybrid Hydraulic Excavator Using Energy Conversion Components

Tri Cuong, Duc Giap Nguyen, Tri Dung Dang, Kyoung Kwan Ahn

2020Actuators22 citationsDOIOpen Access PDF

Abstract

In this paper, a novel design of an energy regeneration system was proposed for recovering as well as reusing potential energy in a boom cylinder. The proposed system included a hydraulic pump/motor and an electrical motor/generator. When the boom moved down, the energy regeneration components converted the hydraulic energy to electrical energy and stored in a battery. Then, the regenerated energy was reused at subsequent cycles. In addition, an energy management strategy has been designed based on discrete time-optimal control to guarantee position tracking performance and ensure component safety during the operation. To verify the effectiveness of the proposed system, a co-simulation (using MATLAB and AMESim) was carried out. Through the simulation results, the maximum energy regeneration efficiency could achieve up to 44%. Besides, the velocity and position of the boom cylinder achieved good performance with the proposed control strategy.

Topics & Concepts

ExcavatorEnergy recoveryBoomAutomotive engineeringEngineeringEnergy (signal processing)ReuseHydraulic machineryMATLABHydraulic cylinderComponent (thermodynamics)Control theory (sociology)Control engineeringComputer scienceMechanical engineeringControl (management)Waste managementMathematicsEnvironmental engineeringOperating systemThermodynamicsArtificial intelligenceStatisticsPhysicsHydraulic and Pneumatic SystemsElectric and Hybrid Vehicle TechnologiesFuel Cells and Related Materials
A Boom Energy Regeneration System of Hybrid Hydraulic Excavator Using Energy Conversion Components | Litcius