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Experimental study of H2 injection strategies in a HD engine: Comparison of PFI and LPDI

Jinlin Han, Erik Doosje, Xander Seykens, Bart Somers

2025International Journal of Hydrogen Energy5 citationsDOIOpen Access PDF

Abstract

Stringent CO 2 reduction targets and tightening emission regulations have intensified interest in hydrogen internal combustion engines (H2ICEs) as a clean and robust solution for the heavy-duty (HD) sector. This study experimentally compares port fuel injection (PFI), early low-pressure direct injection (LPDI), and late LPDI strategies on a single-cylinder HD H2ICE under steady-state medium and high loads. The injection timing and fuel pressure are varied to study the overall influences on a single-cylinder heavy-duty H2ICE. PFI and early LPDI deliver high charge homogeneity but reduced volumetric efficiency compared to late LPDI. At medium load, all three strategies achieve ∼41 % gross indicated thermal efficiency (gITE). Increasing LPDI pressure from 12.8 to 20 bar enhances mixture uniformity, cutting BSNO x emissions by up to 75 %. At high load, early LPDI reaches 41.7 % gITE with low NO x (0.72 g/kWh), while late LPDI benefits from reduced heat transfer loss and compression work, achieving 42.4 % gITE. However, late injection also increases BSNO x (9.3 g/kWh), unburnt H 2 (435 ppm), and pressure rise rate (19.7 bar/°CA). These results highlight LPDI's potential for high efficiency, with injection timing and pressure as key levers to balance emissions and performance. • PFI vs LPDI compared on HD H2ICE engine. • Early LPDI cuts NOx by 75 % at 20 bar fuel pressure. • Early LPDI matches PFI in volumetric efficiency. • Late LPDI reaches 42.4 % gITE at high load.

Topics & Concepts

NOxMaterials scienceCombustionEnvironmental scienceNuclear engineeringThermal efficiencyWater injection (oil production)Automotive engineeringHydrogenBar (unit)High pressureFuel injectionCompression (physics)Compression ratioAmbient pressureHeat transferCombustion chamberMean effective pressureThermalPort (circuit theory)Internal combustion engineReduction (mathematics)Advanced Combustion Engine TechnologiesVehicle emissions and performanceCombustion and flame dynamics
Experimental study of H2 injection strategies in a HD engine: Comparison of PFI and LPDI | Litcius