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Towards an engineering tool for the prediction of running ductile fractures in CO2 pipelines

Hans Langva Skarsvåg, Morten Hammer, Svend Tollak Munkejord, Alexandra Metallinou Log, S. Dumoulin, Gaute Gruben

2023Process Safety and Environmental Protection35 citationsDOIOpen Access PDF

Abstract

A prerequisite for the deployment of CO2 capture and storage (CCS) is to establish a large network of high-pressure transport pipelines. It is then vital to assess new and existing pipeline designs for running ductile fracture (RDF). RDF is a phenomenon in which a defect develops into a crack propagating along the pipeline, sustained by the pressure forces from the escaping fluid. The most common engineering method for RDF, the Battelle two-curve method (BTCM), was originally developed for natural gas (NG) and has proved non-conservative for CO2. In this work we examine the BTCM in the light of available RDF experiments with CO2-rich mixtures. We present an improved material curve, in which the change in fluid properties when replacing NG with CO2 results in a new effective toughness correlation. Furthermore, we present an improved method for calculating the crack-tip pressure. This delayed homogeneous equilibrium model (D-HEM) accounts for the non-equilibrium thermodynamics due to the rapid depressurization, resulting in boiling pressures below the saturation pressure. Together, the adaptation of the material and fluid treatment yields improved results, and is a step towards a viable engineering tool for the prediction of RDF in CO2 pipelines.

Topics & Concepts

Pipeline transportCabin pressurizationPetroleum engineeringPipeline (software)ToughnessEngineeringStructural engineeringMaterials scienceMechanical engineeringComposite materialMechanical stress and fatigue analysisDrilling and Well EngineeringFluid Dynamics and Vibration Analysis
Towards an engineering tool for the prediction of running ductile fractures in CO2 pipelines | Litcius