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Pure-Water-Fed Forward-Bias Bipolar Membrane CO<sub>2</sub> Electrolyzer

Matthias Heßelmann, Jason Keonhag Lee, Sudong Chae, Andrew W. Tricker, Robert Keller, Matthias Weßling, Ji Su, Douglas I. Kushner, Adam Z. Weber, Xiong Peng

2024ACS Applied Materials & Interfaces35 citationsDOIOpen Access PDF

Abstract

High Resolution Image Download MS PowerPoint Slide Coupling renewable electricity to reduce carbon dioxide (CO 2 ) electrochemically into carbon feedstocks offers a promising pathway to produce chemical fuels sustainably. While there has been success in developing materials and theory for CO 2 reduction, the widespread deployment of CO 2 electrolyzers has been hindered by challenges in the reactor design and operational stability due to CO 2 crossover and (bi)carbonate salt precipitation. Herein, we design asymmetrical bipolar membranes assembled into a zero-gap CO 2 electrolyzer fed with pure water, solving both challenges. By investigating and optimizing the anion-exchange-layer thickness, cathode differential pressure, and cell temperature, the forward-bias bipolar membrane CO 2 electrolyzer achieves a CO faradic efficiency over 80% with a partial current density over 200 mA cm –2 at less than 3.0 V with negligible CO 2 crossover. In addition, this electrolyzer achieves 0.61 and 2.1 mV h –1 decay rates at 150 and 300 mA cm –2 for 200 and 100 h, respectively. Postmortem analysis indicates that the deterioration of catalyst/polymer–electrolyte interfaces resulted from catalyst structural change, and ionomer degradation at reductive potential shows the decay mechanism. All these results point to the future research direction and show a promising pathway to deploy CO 2 electrolyzers at scale for industrial applications.

Topics & Concepts

Materials scienceElectrolysisElectrolyteChemical engineeringCathodePolymer electrolyte membrane electrolysisElectrodeChemistryEngineeringPhysical chemistryCO2 Reduction Techniques and CatalystsAdvanced battery technologies researchFuel Cells and Related Materials