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Tailoring precipitates for enhanced hydrogen trapping in aluminum alloys

Yanzhou Ji, Xiaoqian Fu, Mahdieh Safyari, Chenyang Yao, Fei Shuang, Xuequn Cheng, Xucheng Yin, Xiaogang Li, Masoud Moshtaghi, Chaofang Dong, Poulumi Dey

2025Nature Communications15 citationsDOIOpen Access PDF

Abstract

Enhancing the hydrogen embrittlement (HE) resistance of alloys caters to the urgent needs of engineering safety and long-distance hydrogen transportation. Highly dense precipitates in the alloys act as H traps, however, some of them cannot strongly trap H thus failing to prevent its accumulation at the critical regions. Experimentally, it is challenging to expeditiously identify and generate phases causing strengthening and acting as strong H traps. Here, we demonstrate a computation-based design strategy to generate precipitates strongly trapping H. Based on the quantum machine learning Al-Sc-Cu potential, the optimal processing parameters of strong H trapping phases are determined, even though they are metastable in nature. Elemental mapping in electron microscope and atom probe tomography confirms the presence of Cu in Al3Sc and its strong interaction with H. Hence, we envisage the proposed strategy will accelerate the design of HE-resistant microstructures of various technologically relevant materials via identification of desirable phases. This manuscript integrates molecular dynamics with first-principles calculations to determine practical processing parameters for H-capturing (including metastable) precipitates in Al alloys, reducing embrittlement by 78%.

Topics & Concepts

Materials scienceHydrogen embrittlementMicrostructureTrappingHydrogenMetastabilityAluminiumAtom probeChemical engineeringEmbrittlementCharacterization (materials science)NanotechnologyChemical physicsElectron microscopeTransmission electron microscopyScanning electron microscopeAtom (system on chip)MetallurgyTrap (plumbing)Identification (biology)AlloyElectronHydrogen embrittlement and corrosion behaviors in metalsHydrogen Storage and MaterialsAluminum Alloy Microstructure Properties
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