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Quantitative Analysis of Aging and Rollover Failure Mechanisms of Lithium‐Ion Batteries at Accelerated Aging Conditions

Huiyan Zhang, Yufan Peng, Yonggang Hu, Siyuan Pan, Shijun Tang, Yu Luo, Yuli Liang, Yiqing Liao, Ying Lin, Ke Zhang, Yimin Wei, Jinding Liang, Yanting Jin, Yong Yang

2025Advanced Energy Materials40 citationsDOIOpen Access PDF

Abstract

Abstract Accurate quantification of the aging mechanisms of batteries at accelerated aging conditions is of great significance for lithium‐ion batteries (LIBs). Here the aging and rollover failure mechanisms of LiFePO 4 (LFP)/graphite batteries at different temperatures are investigated using a combination of advanced techniques such as electrolyte quantification methods, mass spectrometry titration (MST), time‐of‐flight secondary ion mass spectrometry (TOF‐SIMS), and Raman imaging. The growth, rapture, and repair process of the solid electrolyte interphase (SEI) is the primary mechanism leading to battery aging, and its contribution increases with temperature. High temperature exacerbates electrolyte decomposition (especially lithium salts), together with organic SEI decomposing into the more stable inorganic SEI at high temperature, resulting in a thicker SEI rich with inorganic compositions. High temperatures also lead to spatially inhomogeneous side reactions, which may in turn accelerate further degradation of the battery. The sharp battery capacity decline, namely the rollover failure, is primarily due to the depletion of additive VC, which shifts electrolyte degradation from additive VC to solvents and lithium salts, rather than by the increase of internal resistance, lithium plating, electrolyte drying out, electrode saturation, or mechanical deformation.

Topics & Concepts

Materials scienceAccelerated agingRollover (web design)Lithium (medication)IonReliability engineeringForensic engineeringNuclear engineeringComposite materialComputer scienceEngineeringPsychologyPhysicsQuantum mechanicsWorld Wide WebPsychiatryAdvanced Battery Technologies ResearchAdvancements in Battery MaterialsAdvanced Battery Materials and Technologies