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Fiber Metal Laminates: The Role of the Metal Surface and Sustainability Aspects

Mariateresa Caggiano, Maria Rosaria Saffioti, Giovanna Rotella

2025Journal of Composites Science23 citationsDOIOpen Access PDF

Abstract

Fiber Metal Laminates (FMLs), a class of hybrid materials combining the benefits of metals and composites, have emerged as promising lightweight structural materials. Consequently, research interest in FML production technologies is growing. According to a thorough analysis of the state of the art, the effectiveness of surface treatments in influencing the bond strength, formability, and durability of components during FML manufacturing still needs to be better understood. This paper compares several functionalization strategies to optimize the surface characteristics that lead to superior FML quality: burnishing, laser texturing, sandblasting, and chemical etching. Each method will be appropriately set up to alter the surface’s initial characteristics and, consequently, the adhesion performance for the subsequent stages. Moreover, sustainability considerations are also considered during surface functionalization processes. This study aims to assess and optimize these techniques for reduced environmental impact, considering energy efficiency and waste reduction. By integrating sustainable practices into FML manufacturing, this research seeks to enhance the overall environmental profile of these advanced materials.

Topics & Concepts

Materials scienceBurnishing (metal)Surface modificationSustainabilityDurabilityFormabilityComposite materialMechanical engineeringConstruction engineeringEngineeringPolishingBiologyEcologyMechanical Behavior of CompositesMaterial Properties and ApplicationsTextile materials and evaluations
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