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Monitoring and flaw detection during wire-based directed energy deposition using in-situ acoustic sensing and wavelet graph signal analysis

Benjamin Bevans, André Ramalho, Ziyad Smoqi, Aniruddha Gaikwad, Telmo G. Santos, Prahalada Rao, J.P. Oliveira

2022Materials & Design118 citationsDOIOpen Access PDF

Abstract

UID/00667/2020 (UNIDEMI).
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\n J. P. Oliveira acknowledges funding by national funds from FCT - Fundação para a Ciência e a Tecnologia, I.P., in the scope of the projects LA/P/0037/2020
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\nPrahalada Rao acknowledges funding from the Department of Energy (DOE), Office of Science, under Grant number DE-SC0021136, and the National Science Foundation (NSF) [Grant numbers CMMI-1719388, CMMI-1920245, CMMI-1739696, CMMI-1752069, PFI-TT 2044710, ECCS 2020246] for funding his research program. This work espousing the concept of online process monitoring in WAAM was funded through the foregoing DOE Grant (Program Officer: Timothy Fitzsimmons), which partially supported the doctoral graduate work of Mr. Benjamin Bevans at University of Nebraska-Lincoln Benjamin, Aniruddha, and Ziyad Smoqi were further supported by the NSF grants CMMI 1752069 (CAREER) and ECCS 2020246. Detecting flaw formation in metal AM using in-situ sensing and graph theory-based algorithms was a major component of CMMI 1752069 (program office: Kevin Chou). Developing machine learning alogirthms for advanced manufacturing applications was the goal of ECCS 2020246 (Program officer: Donald Wunsch). The XCT work was performed at the Nebraska Nanoscale Facility: National Nanotechnology Coordinated Infrastructure under award no. ECCS: 2025298, and with support from the Nebraska Research Initiative through the Nebraska Center for Materials and Nanoscience and the Nanoengineering Research Core Facility at the University of Nebraska-Lincoln. The acquisition of the XCT scanner at University of Nebraska was funded through CMMI 1920245 (Program officer: Wendy Crone). 
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\nPublisher Copyright:
\n© 2022 The Authors

Topics & Concepts

Materials scienceAcousticsWaveletAcoustic emissionEnergy (signal processing)In situPorositySIGNAL (programming language)TransducerPattern recognition (psychology)Computer scienceArtificial intelligenceComposite materialMathematicsPhysicsProgramming languageStatisticsMeteorologyWelding Techniques and Residual StressesNon-Destructive Testing TechniquesHydrogen embrittlement and corrosion behaviors in metals
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