Phase- and Surface Composition-Dependent Electrochemical Stability of Ir-Ru Nanoparticles during Oxygen Evolution Reaction
Daniel Escalera‐López, Steffen Czioska, Janis Geppert, Alexey Boubnov, Philipp Röse, Erisa Saraçi, Ulrike Krewer, Jan‐Dierk Grunwaldt, Serhiy Cherevko
Abstract
The increasing scarcity of iridium (Ir) and its rutile-type oxide (IrO$_{2}$), the current state-of-the-art oxygen evolution reaction (OER) catalysts, is driving the transition toward the use of mixed Ir oxides with a highly active yet inexpensive metal (Ir$_{x}$M$_{1-x}$O$_{2}$). Ruthenium (Ru) has been commonly employed due to its high OER activity although its electrochemical stability in Ir-Ru mixed oxide nanoparticles (Ir$_{x}$Ru$_{1-x}$O$_{2}$ NPs), especially at high relative contents, is rarely evaluated for long-term application as water electrolyzers. In this work, we bridge the knowledge gap by performing a thorough study on the composition- and phase-dependent stability of well-defined Ir$_{x}$Ru$_{1-x}$O$_{2}$ NPs prepared by flame spray pyrolysis under dynamic operating conditions. As-prepared NPs (Ir$_{x}$Ru$_{1-x}$O$_{y}$) present an amorphous coral-like structure with a hydrous Ir-Ru oxide phase, which upon post-synthetic thermal treatment fully converts to a rutile-type structure followed by a selective Ir enrichment at the NP topmost surface. It was demonstrated that Ir incorporation into a RuO$_{2}$ matrix drastically reduced Ru dissolution by ca. 10-fold at the expense of worsening Ir inherent stability, regardless of the oxide phase present. Hydrous Ir$_{x}$Ru$_{1-x}$O$_{y}$ NPs, however, were shown to be 1000-fold less stable than rutile-type Ir$_{x}$Ru$_{1-x}$O$_{2}$, where the severe Ru leaching yielded a fast convergence toward the activity of monometallic hydrous IrO$_{y}$. For rutile-type Ir$_{x}$Ru$_{1-x}$O$_{2}$, the sequential start-up/shut-down OER protocol employed revealed a steady-state dissolution for both Ir and Ru, as well as the key role of surface Ru species in OER activity: minimal Ru surface losses (<1 at. %) yielded OER activities for tested Ir$_{0.2}$Ru$_{0.8}$O2 equivalent to those of untested Ir$_{0.8}$Ru$_{0.2}$O2. Ir enrichment at the NP topmost surface, which mitigates selective subsurface Ru dissolution, is identified as the origin of the NP stabilization. These results suggest Ru-rich Ir$_{x}$Ru$_{1-x}$O$_{2}$ NPs to be viable electrocatalysts for long-term water electrolysis, with significant repercussions in cost reduction.