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Converting waste into Sustainable Aviation Fuel (SAF): A systematic literature review

Sabah Mariyam, Mohammad Alherbawi, Gordon McKay, Tareq Al‐Ansari

2025Renewable and Sustainable Energy Reviews13 citationsDOIOpen Access PDF

Abstract

The global aviation sector is essential for connecting people, cultures, and economies, but it significantly contributes to greenhouse gases (GHG), exacerbating environmental concerns. This systematic literature review examines the transformation of waste into Sustainable Aviation Fuels (SAF), highlighting their potential to reduce the aviation industry's carbon footprint. The review explores waste-to-fuel technologies, such as gasification, pyrolysis, liquefaction, and Fischer-Tropsch synthesis, mainly focusing on the eight ASTM-certified bio-jet fuel production pathways, demonstrating the highest readiness levels. The study covers methodologies, case studies, and optimszation studies, identifying significant trends, advancements, and gaps in the literature to develop SAF from waste. Key findings reveal that some processes can significantly reduce CO 2 emissions and improve sustainability, but challenges persist. Despite the potential of thermochemical pathways combined with oil hydro-processing and their technological readiness, the pathway's production costs remain high, and robust regulatory support is needed to scale up SAF production. Integrating pathways in a hybrid format could further offer a synergistic approach to developing SAF that combine high performance with economic and environmental sustainability. Future research should address these gaps, enhance energy and economic efficiencies, and explore innovative feedstocks and catalytic processes. The review provides valuable insights for environmentalists, industry stakeholders, engineers, and policymakers, supporting efforts to achieve sustainable aviation and global environmental goals. • Comprehensive review of waste-to-SAF technologies like gasification and FT synthesis. • Broad analysis of industrial, agricultural, and municipal solid waste feedstocks. • Key insights into SAF efficiency, cost, and environmental impact advancements. • Highlights gaps in catalytic robustness, scalability, and life cycle assessments. • Suggests future research for novel feedstocks, process optimization, and policy support.

Topics & Concepts

AviationGreenhouse gasEngineeringLife-cycle assessmentSustainabilityEnvironmental impact assessmentCleaner productionSystematic reviewAviation biofuelSustainable developmentProduction (economics)Commercial aviationEnvironmental economicsWaste managementMaterial efficiencyMunicipal solid wasteScale (ratio)BusinessKey (lock)Waste-to-energyGlobal-warming potentialSustainable transportAlternative fuelsRisk analysis (engineering)Global warmingFossil fuelGraphite, nuclear technology, radiation studiesMunicipal Solid Waste ManagementRecycling and Waste Management Techniques
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